The Machine is an ideally preferred equipment for mineral water filling consisting of; In feed Air Conveyor: Blown bottles are conveyed through In feed air conveyor where high pressure air from blower is used to convey bottle to rinsing and filling station.
Rotary Rinse Station: The bottles a re fed through air conveyor by means of neck holding type feeder . Neck holding of bottles enables machine to hold different size and shapes of bottles. For thorough rinsing of bottle the bottle is inverted on the rinse nozzle and product water is sprayed inside the bottle for inner washing of bottles.
Rotary Filling Station: A gravity filling method is applied to fill rinsed bottles. Liquid level controller fills bottles accurately and avoids overflow of bottles and thus wastage of product water. Latest technology avoids air from bottle to contaminate product water in the product water tank. No bottle No Rinse No fill mechanism is applied to avoid wastage of product water.
Rotary Capping Station: The filled bottles are then transferred to capping head where prewashed caps seals the bottle . Caps from the vibratory hopper or cap elevator are U.V. sterilized before they are transferred to rotary capping Station.. A rotary automatic cap feeder is mounted on the machine and capping is done electro pneumatic Capper. Magnetic torque is applied on bottle screw capping. Constant screw capping power can be adjustable and therefore will not hurt the bottle at all.
Out feed Slat Conveyor: The capped bottle are then released on to the Out Feed Slat Conveyor of the machine
A specially designed synchronized mechanical movement with a conveyor system ensures smooth running of the machine. The bottles are visually screened against background light for detection of any particulate matter. Bottle travels on neck from in feed to out feed resulting scratch free movement of bottle.
Electrical Control Panel (Optional): Human machine interface touch screen and PLC control system are adopted on the machine. The panel regulates operational speed with variable speed AC drive.
Technical Features :
Vibratory hopper /Cap Elevator for cap orientation and feeding.
All Contact parts in Stainless steel 316 quality and are endurable.
No Bottle No Fill and No cap in built device.
Inspection Screen for inspection of bottles.
Provision for Shrink Tunnel.
Centralized lubrication System.
UV sterilization of caps.
Latest Filling Valve Technology which avoids air from the bottle to contaminate product water in the filling tank.
Online digital display Counter for finished bottle.
Convenient for the operation and maintenance.
Acrylic hood with safety door.
All the components are sourced from reputed world known manufacturers.
High automation control, compact structure and attractive appearance